Blister Inspection System
Blister Inspection System
Online blister inspection tool
For Blister Packing Machine
Overview
Teach once. Inspect every blister.
BLS240-T is a powerful color blister inspection system powered by proven image analysis algorithms and advanced industrial color cameras for reliable online inspection.
Its fully automated teaching process simplifies new product setup by identifying cavities, detecting blisters, recognizing product colors, and defining acceptable color ranges without manual intervention.
- Easy teaching for new products
- Automatic tolerance learning per colour
- Simple, touch-friendly operator screens
- Up to 700 blisters per minute
- 21 CFR Part 11 ready user management



Defect Detection
What BIS100 detects.
Every blister is checked before it leaves the machine. Defective packs are flagged and automatically rejected from the line.
Good tablet
Size variation
Broken tablet
Black / white spots
Shape variation
Colour variation
Chipped (same colour)
Foreign object / wrong product
Good capsule
Dent / cut
Lock open
Wrong product
Cap / body missing
Powder / granules on surface
Double cap
Supported Products
Built for every blister you run.
Inspect different products and blister formats on the same line — clear PVC, opaque PVC and aluminium foil blisters are all supported.
Key Features
Everything the line needs.
Applications
• Clear PVC, opaque PVC and aluminium blisters
• Tablets, capsules, ampoules and vials in blisters
• Different blister formats on the same line
Integration
• Fits existing blister packing machines
• Alerts operator and machine when a defect is found
• Customised add-ons for other inspections
Build
• GMP-compliant architecture
• Easy access for maintenance and cleaning
• Desktop PC or industrial embedded controller
Diagnostics & Reports
• Defect images saved for QA records
• Configurable defect classification scale
• Batch reports for internal and customer quality files
Compliance & Access
• 21 CFR Part 11 compliant
• Recipe-driven operation
• Multiple user access levels
Service & Support
• 12 months parts and labour warranty
• Remote assistance from our engineers
• On-site support when you need it
Why BIS100
Fast to set up. Hard to fool.
Easy Touch
Simple-teaching
Learns cavities, product shape and colour range for a new product in one step.
700/min
High-speed inspection
Keeps pace with fast blister lines, with higher speeds possible per application.
0.5 mm
Fine defect detection
Finds small chips, spots and particles down to 0.5 mm (0.019”).
Technical Specifications