BLS240-T

Blister Inspection System

Online blister inspection tool

For Blister Packing Machine

Overview

Teach once. Inspect every blister.

BLS240-T is a powerful color blister inspection system powered by proven image analysis algorithms and advanced industrial color cameras for reliable online inspection.

Its fully automated teaching process simplifies new product setup by identifying cavities, detecting blisters, recognizing product colors, and defining acceptable color ranges without manual intervention.

Defect Detection

What BIS100 detects.

Every blister is checked before it leaves the machine. Defective packs are flagged and automatically rejected from the line.

Tablets
✓ Pass

Good tablet

✕ Reject

Size variation

✕ Reject

Broken tablet

✕ Reject

Black / white spots

✕ Reject

Shape variation

✕ Reject

Colour variation

✕ Reject

Chipped (same colour)

✕ Reject

Foreign object / wrong product

Capsules
✓ Pass

Good capsule

✕ Reject

Dent / cut

✕ Reject

Lock open

✕ Reject

Wrong product

✕ Reject

Cap / body missing

✕ Reject

Powder / granules on surface

✕ Reject

Double cap

Supported Products

Built for every blister you run.

Inspect different products and blister formats on the same line — clear PVC, opaque PVC and aluminium foil blisters are all supported.

Single-colour tabletsMulti-colour tabletsWhite-on-white tabletsSandwich & coated tabletsSingle / multi-colour capsulesHard & soft gelatin capsulesHPMC & Pullulan capsulesEnteric-coated capsulesPrinted capsulesCapsules with granulesDragéesCombination blistersAmpoules & vials

Key Features

Everything the line needs.

Applications

• Clear PVC, opaque PVC and aluminium blisters
• Tablets, capsules, ampoules and vials in blisters
• Different blister formats on the same line

Integration

• Fits existing blister packing machines
• Alerts operator and machine when a defect is found
• Customised add-ons for other inspections

Build

• GMP-compliant architecture
• Easy access for maintenance and cleaning
• Desktop PC or industrial embedded controller

Diagnostics & Reports

• Defect images saved for QA records
• Configurable defect classification scale
• Batch reports for internal and customer quality files

Compliance & Access

• 21 CFR Part 11 compliant
• Recipe-driven operation
• Multiple user access levels

Service & Support

• 12 months parts and labour warranty
• Remote assistance from our engineers
• On-site support when you need it

Why BIS100

Fast to set up. Hard to fool.

Easy Touch

Simple-teaching

Learns cavities, product shape and colour range for a new product in one step.

700/min

High-speed inspection

Keeps pace with fast blister lines, with higher speeds possible per application.

0.5 mm

Fine defect detection

Finds small chips, spots and particles down to 0.5 mm (0.019”).

Technical Specifications

Specifications

Tablet Packs
Single / multi colour, sandwich, coated, white on white
Capsule Packs
Single / multi colour, granules, gelatine, printed, HPMC, Pullulan, enteric coated
Defects Detected
Missing, broken, colour variation, foreign particles, extra tablets / capsules, black spots, chipped
Inspection Speed
700 blisters per minute (higher speeds possible depending on application)
Minimum Defect Size
0.5 mm | 0.019”
Controller
Desktop PC / industrial embedded single-board computer
Camera Configuration
1 camera with 100% top coverage — more cameras configurable per application and product size
Image Processing
Every image is read, enhanced and analysed for 100% product coverage at maximum line speed
Display
Desktop monitor / industrial embedded HMI
Operating System
Windows® 11
Warranty
12 months parts and labour
Power Supply
230 V or 110 V, 50/60 Hz as required

Explore More

Pin Hole Detection System

(For Aluminium Foil)

Batch Verification System

(For Blister Machine)

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