GIS100
Gear Inspection System
Online quality inspection Tool
For Spur, Bevel, Helical, Warm, Sprockets & Planetary gear
Overview
GIS100 is a camera-based visual inspection tool that capture, process and analyse each pixels of the real time images of the Gear. The fully automated 100% inspection & defect classification enable the users with implementation of a zero-defect strategy at high speed production and throughput.
Eliminate Defects
A continuous stream of real time information –especially failure data allows the operator to isolate the causes of gear imperfections. GIS100’s rejection mechanism automatically removes defective products off from the production line before they reach to your customers or fail in the field.
Quality Assurance
Gear inspection system provides immediate results and reports according to a configurable classification scale. It captures images of your Product and save the images with defects to disk and allow you to print them out to include in your quality report both internally and to your customers.
Features
- Easy to integrate with existing lines
- GMP compliant architecture for good accessibility; easy maintenance and cleaning
- Various sized Closures are inspected on the same line
- Speed Supports up to 1000 Gear per minute
- Recipe driven & multiple user access level
- User friendly GUI & Operation
- Easy teaching method and on the fly parameter adjustment
- Alerts operator and production machinery if any defects found
- Records any defects for QA records & operator verification
- Online rejection mechanism controlled by system
- Customised add on option to perform other inspection
- Budget-friendly solution for a challenging specification
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Specifications
Types of Gear:
Spur gear, Bevel gear, Helical gear, Warm gear, Internal gear, Sprockets gear, Planetary gear
Types of Detection:
Less number of teeth, Pitch circle diameter, Addendum circle radius, Dedendum circle radius, Addendum Dedendum, Tooth thickness, Diametral pitch & Circular pitch
Inspection Speed:
1000 Gear per min (Higher speed may be available depending on application)
Minimum Defect Size:
0.3 mm | 0.012”
Measurement Accuracy:
0.05 mm | 0.002” (Higher accuracy may be available depending on application & configuration)
Controller:
Desktop PC’s/Industrial embedded single board computer
Camera Configuration:
1 Camera – Top coverage
3 Cameras – 360-degree coverage (small diameter)
4 Cameras – 360-degree coverage (large diameter)
*more cameras can be configured as per application & product dimension
Image Processing:
All images from all cameras are read, enhanced and analysed,
resulting in 100% product coverage along product dimensions at
the maximum line speed
Display:
Desktop Monitor/Industrial embedded HMI
Operating System:
Windows® 10
Warranty:
12 months parts and labour
Power Supply:
230V or 110V, 50/60Hz as per requirement
