CIS100
Closure Inspection System
Online quality inspection Tool
For Plastic, Medical & Packaging Industries
Overview
CIS100 is a camera-based inspection tool that capture, process and analyse each pixels of the real time images of your product. The fully automated 100 percent inspection & defect classification enable the users with implementation of a zero-defect strategy at high speed production and throughput.
Eliminate Defects
A continuous stream of real time information –especially failure data allows the operator to isolate the causes of closure imperfections. CIS100’s rejection mechanism automatically removes defective products off from the production line before they reach to your customers or fail in the field.
Quality Assurance
Closure inspection system provides immediate results and reports according to a configurable classification scale. It captures images of your Product and save the images with defects to disk and allow you to print them out to include in your quality report both internally and to your customers.
Features
- 21 CFR part 11 compliant
- Easy to integrate with existing lines
- GMP compliant architecture for good accessibility; easy maintenance and cleaning
- Various sized Closures are inspected on the same line
- Speed Supports up to 1200 closures per minute
- Recipe driven & multiple user access level
- User friendly GUI & Operation
- Easy teaching method and on the fly parameter adjustment
- Alerts operator and production machinery if any defects found
- Records any defects for QA records & operator verification
- Online closure rejection mechanism controlled by system
- Customised add on option to perform other inspection
- Budget-friendly solution for a challenging specification
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Specifications
Types of Closure:
Continuous thread (CT), Child resistant (CRC), Disc top, Screw treaded, Crown cork, Sports cap, Pull-off, Wax seal cap and other similar products
Types of Bottles:
Medical Bottles, Beverages bottles & packaging bottles
Types of Material:
PVC, LDPE, HDPE, PET
Types of Defect Detects:
Diameter, tamper evident band, Seal cone damage, Color deviation, Radial flash, Damage flaps, Spots, Raised flaps, Dimensional defects, cavity number & cut
Inspection Speed:
1200 closure per min (Higher speed may be available depending on application)
Minimum Defect Size:
0.3 mm | 0.012”
Measurement Accuracy:
0.05 mm | 0.002” (Higher accuracy may be available depending on application & configuration)
Controller:
Desktop PC’s/Industrial embedded single board computer
Camera Configuration:
1 Camera – Top coverage
2 Camera – Top & Bottom coverage
3 Cameras – 360-degree coverage (small diameter)
4 Cameras – 360-degree coverage (large diameter)
*more cameras can be configured as per application & product dimension
Image Processing:
All images from all cameras are read, enhanced and analysed,
resulting in 100% product coverage along product dimensions at
the maximum line speed
Display:
Desktop Monitor/Industrial embedded HMI
Operating System:
Windows® 10
Warranty:
12 months parts and labour
Power Supply:
230V or 110V, 50/60Hz as per requirement
