CFS100
Cap & Fill Level Inspection System
Online quality inspection Tool
For Pharmaceuticals, Beverages & Packaging Lines
Overview
CFS100 is a camera-based inspection tool that capture, process and analyse every square millimetre of real time images of your product. The fully automated 100% inspection & defect classification enable the users with implementation of a zero-defect strategy at high speed production and throughput.
Eliminate Defects
A continuous stream of real time information –especially failure data allows the operator to isolate the causes of capping & filling imperfections. CFS100’s rejection mechanism automatically removes defective products off from the production line before they reach to your customers or fail in the field.
Quality Assurance
CFS100 provides immediate results and reports according to a configurable classification scale. It captures images of your Product and save the images with defects to disk and allow you to print them out to include in your quality report both internally and to your customers.
Features
- 21 CFR part 11 compliant
- Easy to integrate with existing lines
- GMP compliant architecture for good accessibility; easy maintenance and cleaning
- Various sized Closures & bottles are inspected on the same line
- Speed Supports up to 1200 bottles per minute
- Recipe driven & multiple user access level
- User friendly GUI & Operation
- Easy teaching method and on the fly parameter adjustment
- Alerts operator and production machinery if any defects found
- Records any defects for QA records & operator verification
- Online bottle rejection mechanism controlled by system
- Customised add on option: Body inspection, label inspection, OCR/OCR & Code verification
- Budget-friendly solution for a challenging specification
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Specifications
Types of Cap:
Screw cap, Crown cork cap, Sports cap, Pull-off cap and other similar products
Types of Bottles:
Medical Bottles, Beverages bottles & packaging bottles
Types of Material:
PVC, LDPE, HDPE, PET, Amber, clear, blue, green, frosted & opaque
Types of Defect Detects:
Cap presence, cap position, cocked cap, broken cap, foreign cap, skewed cap, low level filling, layer bubbles and more
Inspection Speed:
1200 bottles per min (Higher speed may be available depending on application)
Minimum Defect Size:
0.3 mm | 0.012”
Measurement Accuracy:
0.05 mm | 0.002” (Higher accuracy may be available depending on application & configuration)
Controller:
Desktop PC’s/Industrial embedded single board computer
Camera Configuration:
1 Camera – 90 degree coverage (one dimensional product view)
3 Cameras – 360 degree coverage (small dimensional product view)
4 Cameras – 360 degree coverage (large dimensional product view)
*more cameras can be configured as per application & product
Image Processing:
All images from all cameras are read, enhanced and analysed,
resulting in 100% product coverage along product dimensions at
the maximum line speed
Display:
Desktop Monitor/Industrial embedded HMI
Operating System:
Windows® 10
Warranty:
12 months parts and labour
Power Supply:
230V or 110V, 50/60Hz as per requirement
